REAL WORLD APPLICATIONS

Explore how CONTROLGB is revolutionizing sectors with state-of-the-art solutions. This section presents a collection of case studies showcasing genuine achievements, emphasizing our dedication to outstanding outcomes. Each study reflects our inventive strategies tackling intricate obstacles, illustrating the profound effect of our knowledge. Delve into these success narratives to witness our impact.

 

This CO2 recovery project for a brewery focused on reducing carbon emissions and improving operational efficiency. By capturing CO2 from fermentation, the brewery cut costs, reduced its carbon footprint, and improved beer quality by preventing oxidation. The system seamlessly integrated with the brewery’s existing SCADA system for real-time monitoring and control, ensuring minimal downtime and smooth operations. Advanced control solutions, including a PID controller, prevented tank damage during cleaning, enhancing both efficiency and sustainability. This project showcased how innovative engineering can meet both environmental and financial goals in industrial settings. Read More

 

This project involved the creation of a fully automated packaging line for a major cable tie manufacturer, significantly boosting production efficiency. The system automated the transfer of cable ties from moulding machines to packaging and palletizing, featuring conveyors, sensors, and servo cylinders for seamless operation. A custom-built End of Line Boxer (EOLB) system, using a 6-axis robot, ensured precise handling and packing. The new system reduced cycle time from 21.6 seconds to just 11.4 seconds, dramatically increasing output. Delivered on time, the solution was user-friendly, with comprehensive on-site training for long-term efficiency. Read More

Our Wort Cooling Project optimized the transfer of beer wort from the brewhouse to the fermentation vessel, significantly improving efficiency and process control. By implementing a new heat exchanger, we doubled the flow speed while maintaining high-quality cooling and precise ingredient dosing, including oxygen, zinc, antifoam, maturex, and phosphoric acid. Multiple control loops ensured accurate flow and process stability, while integration with a front-end SCADA system provided seamless operation and monitoring. To enhance safety, the system was designed to maintain a safe pressure differential across the heat exchanger, preventing contamination from non-food-safe products. This solution successfully increased production efficiency, automation, and reliability, delivering long-term value to the brewery.